Brief description: Laboratory experiment
LTR701
Airstream and Temperature Control Plant
for your student practicals and your research laboratory

The laboratory experimental setup "Airstream and Tempera- ture Control Plant" contains the technical realization of two dif- ferent control plants (1st-order airstream control plant, temper- ature control plant of higher order) together with an integrated actuator.
A fan provides an airstream along a tube. A heating element feeds heat into the airstream. A regulating flap mounted near to the fan allows for a stepwise dis- turbance of the airstream. The complete mechanical setup is protected against overheating by means of a bimetallic thermo- relay. The heat element is switched off at a temperature of 140° Celsius. Two NiCr-Ni temperature detectors with different time constants sense the temperature of the airstream. The temperature can be measured at four different locations of the tube. The vol- ume of the air flow is measured by a differential pressure sensor which detects the pressure in front of a metering orifice in comparison with the constant supply pressure. The two sen- sors (industrial standard) are mounted at distinct positions of the tube.
The electronics is contained in a robust sheet steel case and forms one unit together with the mechanical set-up. The heating capacity as well as the air flow may be manipulated at the front panel of the actuator either by potentiometers or by external 4... 20 mA or 0...10V input sig- nals. The measured signals of the position of the regulating flap, the differential pressure sensor and of the temperature sensors are provided as 4 ... 20 mA and 0...10V output signals. Any input or output signal is accessible by 4mm (security) sockets.
All control resp. measuring signals can also be sent resp. received via a processor con- trolled RS232 serial interface. The microprocessor displays all control and measuring signals on a LCD screen. Bar graph or oscilloscope function are selectable for the graphic representation of the signals.
The laboratory experimental setup "Airstream and Tempera- ture Control Plant" is extremely useful to demonstrate the behav- iour of the following control plants:

a 1st-order control plant by manipulating the volume of the air flow by means of the regulating flap at the input of the fan.
a 2nd-order temperature control plant by manipu- lating the volume of the air flow by means of the regu- lating flap at the input of the fan or by variation of the heating capacity.

After connecting additional external controllers the labora- tory experimental setup "Air- stream and Temperature Control Plant" may realize the following closed control loops:
A simple control loop with a 1st-order control plant (Airstream control with uncontrolled temperature).
A simple control loop with a 2nd-order control plant (Temperature control with uncontrolled airstream).
A cascaded control loop with temperature control and cascaded airstream control.
Two separated control loops with independent temperature control and airstream control.
Applying the laboratory ex- perimental setup "Airstream and Temperature Control Plant", the following laboratory experi- ments are proposed in example:
Identification of the static and dynamic behaviour of the control plants.
Implementing simple closed control loops with control plants of 1st or 2nd-order and evaluating its dynamic behaviour.
Implementing cascaded closed control loops with airstream and temperature control and evaluating its dynamic behaviour.
Implementing separated closed control loops with airstream and temperature control and evaluating its dynamic behaviour.
The laboratory set-up is extendable by the following options:
The Option 701-02 extends the standard version of the LTR701 by an adapter card ready to plug in a PC with ISA slot and MCON as the controller program (MS- WINDOWS). MCON comes along with corresponding configuration files for the realization of different realtime closed control loops. A separate information sheet is available for MCON.
The Option 701-03 contains a air mass sensor which is mounted at the end of the tube. The measuring signal is processed by the electronics and can be accessed via the current, voltage or serial RS232 interface.